Replaced photomask

ABSTRACT

The present disclosure relates to a replaced photomask including a substrate and a plurality of etched patterns. The plurality of etched patterns are formed on the substrate according to a photomask layout which has a plurality of photomask layout patterns categorized into a plurality of first groups. Each of the first groups includes a plurality of identical initial layout patterns, and each of the first groups is reproduced from an initial layout having a plurality of initial layout patterns categorized into a plurality of second groups to which the plurality of first groups respectively correspond, wherein the plurality of photomask layout patterns respectively correspond to the plurality of initial layout patterns and at least one of the plurality of the photomask layout patterns is replaced by a standardized photomask layout pattern.

CROSS-REFERENCES TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 12/348,470, filed Jan. 5, 2009, now U.S. Pat. No. 7,984,392 issued on Jul. 19, 2011, claiming foreign priority as well to TW-097141254, filed on Oct. 27, 2008 in Taiwan, the disclosures of which are incorporated herein in their entirety by reference.

FIELD OF THE INVENTION

The present invention generally relates to a matching method of pattern layouts from inverse lithography. In particular, the matching method comprises the steps of: analyzing a design layout by hierarchy; categorizing the cells with the same pattern into a group; inversing the design layout by inverse lithography; and assimilating the inversed layout cells in the same group into a selected inversed layout cell.

BACKGROUND OF THE INVENTION

Nowadays most of integrated circuits (ICs) are created by designers using computer programs. Designers define the functionalities of the circuit and analyze them by using computer programs to obtain an equivalent circuit diagram of the electrical properties.

In order to convert the circuit diagram into a physical integrated circuit, a place and route tool is needed to arrange every electronic component and to construct the wiring to interconnect them for a design layout. Besides, the layers of the layout are to be fabricated as a set of photomask used in the photolithographic processing. Before translating the design layout into a photomask layout, the design layout will be processed by an inverse lithography method and then analyzed by another computer programs to ensure no occurrence of wrong patterns or to modify the wrong patterns.

In the photolithography process, the most serious problem is the image error due to the diffraction effect. However, an optical proximity correction method or other prior methods can be used to compensate the distortions. For instance, the optical proximity correction method can correct the wrong patterns by scattering bars to overcome the problem caused by the diffraction effect.

A hierarchical method plays an important role for the inverse lithography method based on the reason that the hierarchical method can analyze the design layout to make a hierarchical structure having a plurality of design layout cells with different patterns. In addition, the hierarchical structure can also be used in the optical proximity correction method.

Please refer to FIG. 1, which shows a flow chart of a prior inverse lithography. The flow chart illustrates the steps of inversing a design layout by an inverse lithography method to obtain an inversed design layout; smoothening the inversed design layout to obtain a photomask layout; and then verifying the photomask layout. FIG. 2(A) shows a design layout and FIG. 2(B) shows a photomask layout produced by a prior flow.

In the above prior flow, there is usually an existing problem that the unexpectedly different photomask patterns as shown in FIG. 2(B) are produced even in the same design layout condition as shown in FIG. 2(A). Much time may be spent for verifying the photomask layout once doubts about errors are resulting from the photomask layout. In addition, using the wrong photomask may cause the yield to be decreased. In the technology industry nowadays, the less wasted time the more competitiveness and the higher yield the higher productivity.

In order to overcome the drawbacks of the prior flow, the inventors research and experiment without giving up, and finally invent “Matching Method Of Pattern Layouts From Inverse Lithography” to overcome the drawbacks. The summary of the present invention is described as follows.

SUMMARY OF THE INVENTION

The object of the present invention is to provide a matching method for layout patterns, which makes all patterns in a group identical through categorizing patterns into groups, inspecting the processed patterns and replacing variant processed patterns by a selected one. The purpose of the method is to settle the existing problem that unexpectedly different photomask patterns are produced from the same design layout pattern in the same condition. Then, the time will be saved by eliminating the process of verifying the photomask layout several times, and the yield will increase.

According to one aspect of the present invention, a matching method for layout patterns is provided. A matching method for layout patterns, comprising the steps of: (a) providing a layout having a plurality of initial layout cells; (b) using a hierarchical method to obtain a hierarchical structure having the plurality of initial layout cells; (c) categorizing ones of the plurality of initial layout cells having a specific pattern into a group; (d) inversing the layout to obtain an inversed layout having a plurality of inversed layout cells corresponding to the plurality of initial layout cells; (e) smoothening the inversed layout to obtain a photomask layout having a plurality of photomask layout cells corresponding to the plurality of initial layout cells; and (f) assimilating the photomask layout cells in the group into a selected photomask cell to obtain an assimilated photomask layout.

Preferably, the matching method is provided, wherein ones of the plurality of initial layout cells in the group consists of a specific pattern.

Preferably, the matching method is provided, wherein the step (f) further includes a step of verifying the assimilated photomask layout by an optical rule check.

Preferably, the matching method is provided, wherein at least one of the plurality of layout cells in the step (b) further includes a plurality of patterns.

Preferably, the matching method is provided, wherein the step (d) further includes a step of modifying the inversed layout by an optical proximity correction method.

Preferably, the matching method is provided, wherein the step (f) further includes a step of fine-tuning the assimilated photomask layout.

Preferably, the matching method is provided, wherein the step (f) further includes a step of simulating the plurality of photomask layout cells and then selecting one of the plurality of photomask layout cells as the selected photomask cell.

Preferably, the matching method is provided, wherein the hierarchical structure of the step (b) is obtained by analyzing the layout with a hierarchical method.

Preferably, the matching method is provided, wherein the inversed layout of the step (d) is obtained by an inverse lithography method.

According to one aspect of the present invention, a matching method is provided. A matching method, comprising the steps of: (a) using a hierarchical method to obtain a hierarchical structure having a plurality of initial layout cells from a layout; (b) categorizing the plurality of initial layout cells into specific groups, each of which includes ones of plurality of initial layout cells having a specific pattern; (c) inversing the layout to obtain an inversed layout having a plurality of inversed layout cells corresponding to both the plurality of initial layout cells and the specific groups; (d) inspecting the inversed layout cells in a same respective specific group to find out any variant inversed layout cell therefrom; and (e) causing all the inversed layout cells in the same specific group identical.

Preferably, the matching method is provided, wherein each of the specific groups consists of ones of plurality of initial layout cells consisting of a specific pattern.

Preferably, the matching method is provided, wherein at least one of the plurality of layout cells further includes a plurality of patterns.

Preferably, the matching method is provided, wherein the step (c) further includes a step of modifying the inversed layout by an optical proximity correction method.

Preferably, the matching method is provided, wherein the step (d) further includes a step of simulating the plurality of inversed layout cells and then selecting one of the plurality of inversed layout cells as a selected inversed layout cell, and the variant inversed layout cell is a specific one having a condition being one selected from a group consisting of a shape, a size and a combination thereof different from a corresponding condition of the selected inversed layout cell.

Preferably, the matching method is provided, wherein the step (e) is achieved by replacing the variant inversed layout cell by the selected inversed layout cell, and all the inversed layout cells in the same specific group have shapes and sizes identical to those of the selected inversed layout cell.

Preferably, the matching method is provided, wherein the step (e) further includes a step of taking the replaced inversed layout for a photomask layout. Preferably, the matching method is used for matching layout patterns.

According to one aspect of the present invention, replaced photomask is provided. A replaced photomask comprising: a substrate; and a plurality of etched patterns formed on the substrate according to a photomask layout which has a plurality of photomask layout patterns categorized into a plurality of first groups, each of the first groups includes a plurality of identical initial layout patterns, and each of the first groups is reproduced from an initial layout having a plurality of initial layout patterns categorized into a plurality of second groups to which the plurality of first groups respectively correspond, wherein the plurality of photomask layout patterns respectively correspond to the plurality of initial layout patterns and at least one of the plurality of the photomask layout patterns is replaced by a standardized photomask layout pattern.

Preferably, the replaced photomask is provided, wherein the plurality of photomask layout patterns are obtained from inversing the plurality of initial layout patterns of an initial layout.

Preferably, the replaced photomask is provided, wherein the at least one of the plurality of photomask layout patterns is automatically replaced by an algorithm.

Preferably, the replaced photomask is provided, wherein each of the plurality of first groups consists of a plurality of identical initial layout patterns.

Preferably, the replaced photomask is provided, wherein all the identical initial layout patterns have the same shape and the same size.

Preferably, the replaced photomask is provided, wherein the standardized photomask layout pattern is determined by simulating the plurality of photomask layout patterns and then by selecting one of the plurality of photomask layout patterns as the standardized photomask layout pattern according to a result of the simulation.

The above objects and advantages of the present invention will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed descriptions and accompanying drawings, in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a flow chart of a prior inverse lithography;

FIG. 2(A) shows a prior design layout;

FIG. 2(B) shows a photomask layout produced by a prior flow;

FIG. 3 shows a flow chart of the first preferable embodiment;

FIG. 4 shows a layout;

FIG. 5 shows an inversed layout from the initial layout;

FIG. 6 shows a photomask layout from the inversed layout;

FIG. 7 shows an assimilated photomask layout from the photomask layout;

FIG. 8 shows layout cells having a plurality of patterns;

FIG. 9 shows a flow chart of the second preferable embodiment; and

FIG. 10 shows a replaced photomask.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Please refer to FIG. 3, which shows a flow chart of the first preferable embodiment to make photomask layout cells in the group identical for shape and size. The method is usually executed by a prior computer program as follows.

Firstly, provide a layout having a plurality of initial layout cells which may be different (shape or size) or the same (shape and size). Please refer to FIG. 4, which shows a layout.

Then, analyze the layout by a method, especially a hierarchical method, to obtain a hierarchical structure having the plurality of initial layout cells. The purpose of using the hierarchical method is to categorize ones of the plurality of initial layout cells having (or consisting of) the same specific patterns into a group. In FIG. 4, the initial layout cells 401 and 402 have the same patterns. In order to make the layout and the photomask layout be inspected conveniently and match with each other, ones of the plurality of initial layout cells having (or consisting of) the same specific patterns are categorized into a group. By the same way, the initial layout cells 411, 412, 413 and 414 are categorized into a group.

Afterward, inverse the layout by a method, especially an inverse lithography method, to obtain an inversed layout having a plurality of inversed layout cells respectively corresponding to the plurality of initial layout cells. Please refer to FIG. 5, which shows an inversed layout from the initial layout.

To more conveniently fabricate a photomask, complicated patterns in the inversed layout must be simplified to provide a photomask layout, i.e. smoothening the uneven patterns to cause them flat, so that the photomask layout can be easily used for fabricating a photomask. Please refer to FIG. 6, which shows a photomask layout from the inversed layout. The photomask layout has a plurality of photomask layout cells respectively corresponding to the plurality of initial layout cells. The photomask layout cells 401′ and 402′ are respectively corresponding to the initial layout cells 401 and 402, and the photomask layout cells 411′ 412′ 413′ and 414′ are respectively corresponding to the initial layout cells 411, 412, 413 and 414.

In FIG. 6, the photomask layout cells 401′ and 402′ have different patterns, but the initial layout cells they respectively correspond to are in the same group. In order to make the photomask cells in the same respective group identical, the photomask layout cells in the same respective group must be inspected to find out any variant photomask layout cell, i.e. any different pattern in the same photomask cell group. Then all the photomask layout cells in the group can be caused to be identical (shape and size) to each other by replacing the variant ones with a selected one according to a result of the inspection. The above step is also called “assimilating.” Please refer to FIG. 7, which shows an assimilated photomask layout from the photomask layout.

Finally, the assimilated photomask layout must be verified by an optical rule check to check whether the assimilated photomask layout can be used for fabricating a photomask or not. There are many companies including Mentor, Synopsys and so on, which have developed computer programs related to an optical rule check. If the result of an optical rule check is not expected, the initial layout must be inversed again and the above steps must keep repeated till the result meets the requirement. This is to say, the photomask layout cells corresponding to the same initial layout cell group should have the same patterns.

According to the above embodiment, the combination of at least two patterns can be defined as a layout cell. The layout cells in a group have the same combinations, each of the same combinations includes a plurality of patterns; and the distances among these patterns are identical to those in each of the other layout cells in the group. Please refer to FIG. 8, which shows layout cells having a plurality of patterns, wherein the initial layout cells 803, 804 and 805 each having a plurality of patterns are categorized into a group.

Besides, there is usually an existing problem caused by the diffraction effects. In order to solve this problem, an optical proximity correction method is used to modify the inversed layout and then make the inversed layout have a plurality of patterns modified by the optical proximity correction method and a plurality of scattering bars.

In addition, the assimilated photomask layout sometime maybe not meet the requirements of custom specification for a company, so the assimilated photomask layout must be fine-tuned to meet the requirement.

In order to find out the most suitable photomask layout cell as a selected photomask layout cell but not choosing one at random, simulating the plurality of photomask layout cells is needed to seek the best one as the selected photomask layout cell according to the result of the simulation and then replace all the photomask layout cells in the group with the selected photomask layout cell. The simulation can be executed by the above prior computer program.

Please refer to FIG. 9, which shows a flow chart of the second preferable embodiment to make inversed layout cells in the group identical for shape and size. The method is usually executed by a prior computer program as follows.

Firstly, provide a layout having a plurality of patterns which may be different (shape or size) or the same (shape and size). Please refer to FIG. 4, which shows a layout.

Then, analyze the layout by a method, specially a hierarchical method, to obtain a hierarchical structure having the plurality of initial layout cells. The purpose of using the hierarchical method is to categorize ones of the plurality of initial layout cells having (or consisting of) the same specific patterns into a group. In FIG. 4, the initial layout cells 401 and 402 have the same patterns. In order to make the layout and the photomask layout be inspected conveniently and match with each other, ones of the plurality of initial layout cells having (or consisting of) the same specific patterns are categorized into a group. By the same way, the initial layout cells 411, 412,413 and 414 are categorized into a group.

Afterward, inverse the layout by a method, especially an inverse lithography method, to obtain an inversed layout having a plurality of inversed layout cells 401″ and 402″ respectively corresponding to the plurality of initial layout cells 401 and 402. Please refer to FIG. 5, which shows an inversed layout from the initial layout. The inversed layout cells 401″ and 402″ have different patterns, but the initial layout cells they respectively correspond to are in the same group. In order to make the inversed layout cells in the same respective group identical, the inversed layout cells in the same respective group must be inspected to find out any variant inversed layout cell therefrom, i.e. any different pattern in the same inversed layout cell group. Then all the inversed layout cells in the group can be caused to be identical (shape and size) to each other by replacing the variant ones with a selected one according to a result of the inspection. Then, the replaced inversed layout can be taken for a photomask layout.

According to the above embodiment, the combination of at least two patterns can be defined as a layout cell. The layout cells in a group have the same combinations, each of the same combinations includes a plurality of patterns; and the distances among these patterns are identical to those in each of the other layout cells in the group. Please refer to FIG. 8, which shows layout cells having a plurality of patterns, wherein the initial layout cells 803, 804 and 805 each having a plurality of patterns are categorized into a group.

Besides, there is usually an existing problem caused by the diffraction effects. In order to solve this problem, an optical proximity correction method is used to modify the inversed layout and then make the inversed layout have a plurality of patterns modified by the optical proximity correction method and a plurality of scattering bars.

In order to find out the most suitable photomask layout cell as a selected photomask layout cell but not choosing one at random, simulating the plurality of photomask layout cells is needed to seek the best one as the selected photomask layout cell according to the result of the simulation and then replace all the photomask layout cells in the group with the selected photomask layout cell. The simulation can be executed by the above prior computer program.

The present invention makes all patterns in a group identical through categorizing patterns into groups, inspecting the processed patterns and replacing variant processed patterns by a selected one. The purpose of the method is to solve the existing problem that the different photomask patterns are produced from the same design layout pattern in the same condition, to save the time by eliminating the process of verifying the photomask layout several times, and to increase the yield.

Please refer to FIG. 10, which shows a replaced photomask. The replaced photomask comprises a substrate 1015 and a plurality of etched patterns 1001, 1002, 1011, 1012, 1013 and 1014 formed on the substrate 1015. These etched patterns are formed according to a photomask layout which has a plurality of photomask layout patterns categorized into a plurality of first groups, each of the first groups includes (or consists of) a plurality of identical initial layout patterns, wherein all the identical initial layout patterns have the same shape and the same size. The photomask layout is inversed from an initial layout having a plurality of initial layout patterns categorized into a plurality of second groups to which the plurality of first groups respectively correspond.

Besides, the plurality of photomask layout patterns respectively correspond to the plurality of initial layout patterns, and through an algorithm at least one of the plurality of the photomask layout patterns is replaced by a standardized photomask layout pattern determined by simulating the plurality of photomask layout patterns and then by selecting one of the plurality of photomask layout patterns as the standardized photomask layout pattern according to a result of the simulation, wherein the algorithm execute the step of replacing at least one of the plurality of the photomask layout patterns automatically by a standardized photomask layout pattern.

Whereas alternations and modifications of the present invention will no doubt be apparent to a person of ordinary skilled in the art, it is to be understood that the embodiments shown and described by way of illustration are by no means intended to be considered limitation. Accordingly, it is to be intended by the claims to cover all alternations of the invention which fall in the spirit and scope of the invention. 

1. A replaced photomask comprising: a substrate; and a plurality of etched patterns formed on the substrate according to a photomask layout which has a plurality of photomask layout patterns categorized into a plurality of first groups, wherein each of the first groups includes a plurality of identical initial layout patterns, and each of the first groups is reproduced from an initial layout having a plurality of initial layout patterns categorized into a plurality of second groups to which the plurality of first groups respectively correspond, wherein the plurality of photomask layout patterns respectively correspond to the plurality of initial layout patterns, the respective first groups include at least one variant photomask layout pattern, and the at least one variant photomask layout pattern is replaced by a standardized photomask layout pattern.
 2. A replaced photomask as claimed in claim 1, wherein the plurality of photomask layout patterns are obtained from inversing the plurality of initial layout patterns of an initial layout.
 3. A replaced photomask as claimed in claim 1, wherein the at least one variant photomask layout pattern automatically replaced by an algorithm.
 4. A replaced photomask as claimed in claim 1, wherein each of the plurality of first groups consists of a plurality of identical initial layout patterns.
 5. A replaced photomask as claimed in claim 4, wherein all the identical initial layout patterns have the same shape and the same size.
 6. A replaced photomask as claimed in claim 1, wherein the standardized photomask layout pattern is determined by simulating the plurality of photomask layout patterns and then by selecting one of the plurality of photomask layout patterns as the standardized photomask layout pattern according to a result of the simulation. 